A linear filler is an industrial machine used to fill containers, such as bottles, jars, jars or other types of containers, in a linear fashion, meaning that the filling process takes place in a straight line, usually in a single row of containers. These machines play an important role in the filling industry, offering precision and efficiency in the filling process of liquid, pasty, granulated or powdered products. Here is how a linear filler generally works and what it is for:
Product feeding: The product to be filled is fed into the machine from a reservoir or storage tank. Depending on the type of product, it may be necessary to heat or cool it to maintain the desired viscosity.
Container preparation: Containers such as bottles, jars or jars are loaded into the machine using a conveyor belt or conveyor system. Containers can be previously sterilized and positioned appropriately to receive the product.
Container Positioning: Containers are moved to a filling station, where they are positioned under filling valves.
Filling: The product is dosed and inserted into containers in a controlled and precise manner. This can be done through different filling methods such as piston dosing, pump dosing, gravity dosing or other dosing systems specific to the product type. Precision in filling is essential to ensure that each container contains the correct amount of product.
Sealing: After filling, containers are hermetically sealed to maintain product quality, prevent contamination and extend shelf life. Sealing may involve the use of lids, seals, or seals, depending on the type of container.
Date and coding: Automatic filling machines often also have coding systems to print information such as expiration date, production batch and other relevant data on containers.
Quality inspection: Filled and sealed containers are often subjected to automated inspections to ensure product quality, such as checking seal integrity, dosage consistency, and possible contamination.
Final packaging: After the filling process, individual containers can be grouped into larger packages, such as boxes, pallets or other types of packaging, as required.
Linear filling machines are widely used in various industries such as food, beverage, pharmaceutical, chemical and more. They offer efficiency, precision and hygiene in the filling process, making them ideal for large-scale production of packaged products. The linear design allows the machines to be adapted to different container sizes and shapes, making them versatile to meet specific product and customer needs. |
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