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Vertical powder mixers
Main brands:
, Semco
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Vertical powder mixers |
The vertical mixing screw mixer, also known as a single-shaft mixer or screw mixer, is equipment used in industry to mix different powder or granulated materials. Let's explore what this type of mixer is for and how it works:
What is it for:
Mixing Dry Ingredients: The vertical screw mixer is designed to mix dry or granulated ingredients, such as chemical powders, animal feed, pharmaceutical ingredients, fertilizers, among others.
Homogenization: It aims to homogenize the mixture, ensuring that all components are evenly distributed throughout the process.
Consistency of the Final Product: This efficient mixing aims to ensure the consistency and quality of the final product, avoiding agglomerations or segregation of ingredients.
How it works:
Mixing Screw Design:
The vertical mixer has a mixing screw or screw located inside a vertical cylinder. The screw is often helical, designed to move material up and down during rotation. Rotary and Axial Movement:
The mixing screw performs a simultaneous rotary and axial movement. This movement promotes the transport and mixing of materials along the cylinder axis. Lifting and Tumbling Effect:
As the screw rotates, materials are lifted and then tumbled back to the base of the cylinder. This movement creates a three-dimensional mixing action, contributing to a homogeneous distribution of the ingredients. Mixed Product Discharge:
After the appropriate mixing time, the mixed product is discharged from the mixer, usually through a valve at the bottom of the cylinder. Features and Advantages:
Continuous Mixing: The screw design allows for a continuous mixing process, ideal for large-scale production operations.
Suitable for Free or Sticky Materials: Can handle materials that are both free and stickier, depending on the specific screw design.
Low Maintenance: Generally, it is easy to maintain due to its simple design, with few moving parts.
Adaptation to Different Capacities: Available in a variety of sizes to suit different production capacities.
Versatility of Applications: It can be used in various industries, including food, chemical, pharmaceutical and agriculture.
The vertical mixer with mixing screw is an effective solution for mixing processes involving dry or granulated ingredients. Its simple and efficient design makes it a popular choice in various industries.
The vertical mixing screw mixer with planetary movement is a variant that combines the characteristics of a mixing screw with a planetary movement, adding an additional rotating component. Let's explore how it works and its possible applications:
How it works:
Mixing Screw Design:
Just like the vertical mixer with a conventional mixing screw, this type of mixer has a mixing screw inside a vertical cylinder. Additional Planetary Motion:
In addition to the rotary and axial movement of the mixing screw, the mixer incorporates an additional planetary movement. This movement is similar to the movement of a planetary gear in a solar system, where the mixing screw rotates around its own axis while the entire assembly rotates around the central axis of the cylinder. Enhanced Three-Dimensional Blending:
The additional planetary motion creates more intensive and effective three-dimensional mixing as materials are moved not only along the axis of the screw, but also around it. Improved Lifting and Tipping:
The combination of rotary and planetary movements improves the lifting and tumbling effect of materials, promoting a more homogeneous mixture. Mixed Product Discharge:
After the appropriate mixing time, the mixed product is discharged from the mixer, usually through a valve at the bottom of the cylinder. Potential Applications:
Demanding Materials: The vertical mixing screw mixer with planetary movement is suitable for mixing materials that require more intensive mixing, such as ingredients that form agglomerates or have viscous properties.
Enhanced Homogenization: It is particularly useful when it is necessary to achieve enhanced homogenization throughout the mixture.
Specific Processes: It can be used in specific processes that require a higher level of three-dimensional mixing to guarantee the uniformity of the materials.
Various Industries: Just like the vertical mixer with conventional mixing screw, this variant can be applied in various industries, including food, pharmaceutical, chemical and others.
The additional planetary movement improves mixing efficiency compared to mixers with only axial rotary movement. However, the choice between different types of mixers depends on the specific characteristics of the material to be mixed and the requirements of the industrial process. |
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Brand: ARV, Bosch, Fabrima, Moinhos Tigre, Semco, TekPack, Tigre
Components: Coel, Dakol, Danfoss, Festo, Fotek, GWA, JHM, Parker, Siemens, Switron, Unitronics, WEG
Complete line for the manufacture of chocolate powder and other blenders.
With high automation and space optimization, compact machines with structures for verticalization (platforms, mezzanine, elevator, connections, conveyor threads, dimensioned... |
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Visitation: Schedule date for visitation and check equipment availability. Merely illustrative images.
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