Vial and bottle feeder positioners are equipment used in production lines to correctly guide and position containers (such as jars and bottles) before they are filled, labeled, capped or go through other stages of the filling process. Let's explore what they're for, how they work, and some common types of these devices:
What is it for:
Precise alignment: Positioners ensure that vials or bottles are correctly aligned in relation to the production line, allowing for a smooth and efficient flow.
Reduction of errors: Avoid misalignments and incorrect positioning that could result in product loss, damage to packaging or problems during subsequent steps of the process.
Increased efficiency: They contribute to increased operational efficiency, as they help to maintain a constant flow of containers in the production line.
How it works:
Sensing: Many feeder positioners use sensors to detect the position and orientation of approaching jars or bottles.
Actuators: Based on information from sensors, actuators, such as pneumatic cylinders or electric motors, adjust the position of containers to ensure proper alignment.
Control System: A control system coordinates the actions of sensors and actuators to ensure accurate positioning.
Types of feeder positioners:
Starwheel positioner: Uses a rotating star to position and transfer vials or bottles between different stages of the production line. Each arm of the star corresponds to a container, providing continuous and precise movement.
Belt positioner (belted orientor): Employs adjustable conveyor belts to move and align containers. It can be an effective solution for different packaging sizes and shapes.
Robotic arm positioner: Uses robotic arms to pick up and position vials or bottles with high precision. This option is flexible and can be adapted to handle a variety of packaging formats.
Suction positioner: Uses suction cups or suction devices to grab containers and position each one appropriately.
The choice of the type of feeder positioner depends on the specific characteristics of the containers to be handled, production requirements and the nature of the filling line. Each type has its advantages and is selected based on industry needs and production process requirements. |
