Business For Sale
 Conemix
Main brands:
, Semco
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| Conemix |
1. Concept and Process Engineering The ConeMix is a batch mixer based on three-dimensional convective flow.
Its engineering features an inverted conical vessel that utilizes a helical screw suspended by an orbital arm to move the product. Unlike horizontal mixers (such as Ribbon Blenders), the ConeMix leverages gravity to its advantage, resulting in high-efficiency mixing with low energy consumption and minimal mechanical stress.
2. Operating Dynamics (Three-Dimensional Principle) Homogenization occurs through the synchronized combination of three movement vectors:
Lifting Action (Vertical Vector): The helical screw rotates on its own axis, capturing material at the bottom vertex of the cone and continuously transporting it to the upper surface.
Orbital Sweep (Peripheral Vector): While rotating, the screw is guided by a rotating arm that traverses the entire inner wall of the cone (orbital translation), ensuring no "dead zones" exist.
Downward Flow (Gravitational Vector): Upon reaching the top, the material overflows from the screw and descends through the center of the vessel by gravity, crossing with the product layers being lifted, generating a constant cross-mixing flow.
3. Construction Features and Specifications
Conical Geometry: The cone angle is designed to exceed the angle of repose of most powders, ensuring full discharge and facilitating cleaning (sanitary standard).
Pressure/Vacuum Vessel: Often designed to operate under vacuum, allowing the equipment to also function as a powder dryer or for deaeration of viscous masses.
Shaft Sealing: Utilizes mechanical seals or special gaskets with an air purge system to prevent cross-contamination and protect bearings.
Discharge Valve: Located at the lowest point of the cone (vertex); can be a ball, butterfly, or slide gate valve, ensuring no residue remains at the bottom.
4. Technical Advantages and Differentiators
Low Shear Force: Ideal for heat-sensitive or fragile materials (crystals, granules, pigments). The movement is gentle, preventing particle breakage and product heating due to friction.
Loading Flexibility: Capable of maintaining mixing efficiency in partial batches (ranging from 10% to 100% of nominal capacity).
Energy Efficiency: Requires lower starting torque and lower motor power compared to intensive paddle mixers.
Verticalization (Layout): Occupies less floor space (footprint), taking advantage of the plant's height.
5. Typical Industrial Applications
Pharmaceutical Industry: Homogenization of Active Pharmaceutical Ingredients (APIs) and low-dosage excipients.
Food Industry: Mixing of chocolate powders, gelatin, vitamin supplements, spices, and water-soluble powders.
Fine Chemicals: Pigments, specialty polymers, catalysts, and advanced ceramics.
Agrochemicals: Pesticides and fertilizers requiring rigorous precision in component dispersion.
6. High-Performance Optional Accessories
Intensifier (Lumpbreaker): High-speed chopper installed on the side to break up lumps or agglomerates.
Heating/Cooling Jacket (Dimpled Jacket): For rigorous thermal control during mixing.
Liquid Injection System: Sprays for precise addition of oils, essences, or reagents during the solids mixing process.
Value Summary: The ConeMix represents the balance between gentle product handling and aggressiveness in the pursuit of total homogeneity, being the standard equipment for industries that do not accept analytical variations between produced batches. |
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Brand: ARV, Bosch, Fabrima, Moinhos Tigre, Semco, TekPack, Tigre
Components: Coel, Dakol, Danfoss, Festo, Fotek, GWA, JHM, Parker, Siemens, Switron, Unitronics, WEG
Complete line for the manufacture of chocolate powder and other blenders.
With high automation and space optimization, compact machines with structures for verticalization (platforms, mezzanine, elevator, connections, conveyor threads, dimensioned... |
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Visitation: Schedule date for visitation and check equipment availability. Merely illustrative images.
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